AWD 964/911 Bus

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john&hannah
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Re: AWD 964/911 Bus

Post by john&hannah » Sat Mar 09, 2019 5:43 pm

Lowered the bus
ImageIMG_3644 by Duke of Boots1966, on Flickr


mo
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Re: AWD 964/911 Bus

Post by mo » Sat Mar 09, 2019 7:33 pm

At last movement need some more pics dude !!
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john&hannah
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Re: AWD 964/911 Bus

Post by john&hannah » Sun Mar 10, 2019 7:46 pm

And now i have a starry night feature through my rear roof section.

ImageStarry night effect rear roof 😖 by Duke of Boots1966, on Flickr

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john&hannah
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Re: AWD 964/911 Bus

Post by john&hannah » Wed Mar 13, 2019 8:40 am

The only thing holding it on was cobwebs! Check out the repair patch on the left, nice choice of tread metal.
ImageIMG_3657 by Duke of Boots1966, on Flickr
ImageIMG_3656 by Duke of Boots1966, on Flickr
Last edited by john&hannah on Wed Mar 13, 2019 8:46 am, edited 1 time in total.

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john&hannah
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Re: AWD 964/911 Bus

Post by john&hannah » Wed Mar 13, 2019 8:42 am

This is going to be the bus equivalent of Triggers Broom!
ImageIMG_3659 by Duke of Boots1966, on Flickr

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john&hannah
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Re: AWD 964/911 Bus

Post by john&hannah » Wed Mar 13, 2019 8:45 am

New tool chest required.

ImageIMG_3661 by Duke of Boots1966, on Flickr

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type21f
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Re: AWD 964/911 Bus

Post by type21f » Wed Mar 13, 2019 9:48 am

Lol The is why my bus is called Sherry aka The Ship of Theseous..

Getting it safe n solid..
Keep going..
G
1965 Type21f
Westfalia Hamburg Type155i 003 viewtopic.php?f=8&t=64012
1965 Devon Caravette, L360 L289 Hammock, Tent, M W Pop
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Peebles 1964 Devon Caravette Gentlux Pop

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john&hannah
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Re: AWD 964/911 Bus

Post by john&hannah » Wed Mar 13, 2019 9:00 pm

ok. So about 8 years ago i purchased the front sub frame and running gear from a 964. Having dusted it off tonight i now remember that by chance (it really was chance as i had no idea of the dimensions) the difference in track between a 66 bus and a porsche 964 is .3 of and inch. Result.

So this is the subframe and wish bones that will go under the bus -

Image964 front sub frame by Duke of Boots1966, on Flickr

Now the fun bit is the suspension set up will be a push rod system with the coil over damper sitting transversely across the bus under the cab tool box.

Similar in design to this -

ImagePush rod set up by Duke of Boots1966, on Flickr

It means i do not need to try and jam the spring and damper under the arch.

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john&hannah
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Re: AWD 964/911 Bus

Post by john&hannah » Fri Mar 15, 2019 8:44 pm

Started offering up the chassis parts today and hopefully over the weekend will tack weld a few chassis rails in place to hang it off.

ImageFront Sub Frame by Duke of Boots1966, on Flickr

ImageFront Sub Frame by Duke of Boots1966, on Flickr

Drive shaft in place, almost as if has always been there :roll:

ImageFront Sub Frame by Duke of Boots1966, on Flickr

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john&hannah
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Re: AWD 964/911 Bus

Post by john&hannah » Sat Mar 16, 2019 6:06 pm

Offered up the engine and gearbox today. I will have to cut into the cab floor to accommodate the gearbox nose but not as much as i first thought.

Don't ever throw out your skateboard, you never know when it will come in handy!

ImageEngine and Gearbox by Duke of Boots1966, on Flickr

Front of gear box viewed from front of bus.

ImageEngine and Gearbox by Duke of Boots1966, on Flickr

Engine squeezes in

ImageEngine and Gearbox by Duke of Boots1966, on Flickr

Engine mount will be tight to the engine lid.

ImageEngine and Gearbox by Duke of Boots1966, on Flickr

Might even have room for a fuel tank!

ImageEngine and Gearbox by Duke of Boots1966, on Flickr

Nose will be 120mm higher than this so need to fab a hole in the floor and the sub frame for the gearbox front mount.

ImageEngine and Gearbox by Duke of Boots1966, on Flickr

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john&hannah
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Re: AWD 964/911 Bus

Post by john&hannah » Mon Mar 25, 2019 8:16 pm

Spent the last 2 evenings getting the engine, gearbox and rear suspension under the shell and lifting it up as far as possible. The limiting factor is the torque tube hitting the i sections under the cargo floor so with 15mm of gap i have a small invasion of the gearbox nose into the cab. Luckily the rear fire wall was so corroded i am using less cutting pics than i thought :roll:

ImageCab floor cut out by Duke of Boots1966, on Flickr

ImageCab floor cut out by Duke of Boots1966, on Flickr

ImageCab floor cut out by Duke of Boots1966, on Flickr

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john&hannah
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Re: AWD 964/911 Bus

Post by john&hannah » Sun Mar 31, 2019 7:46 pm

Started fabricating the front chassis this weekend, so far so good.

In all of this paperwork is the solution
ImageChassis build by Duke of Boots1966, on Flickr

ImageChassis build by Duke of Boots1966, on Flickr

ImageChassis build by Duke of Boots1966, on Flickr

ImageChassis build by Duke of Boots1966, on Flickr

ImageFront Chassis legs by Duke of Boots1966, on Flickr

Using the old front chassis leg as a gauge for heights and profiles although the 964 drive shafts require different clearances.

ImageFront Chassis legs by Duke of Boots1966, on Flickr


mo
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Re: AWD 964/911 Bus

Post by mo » Sun Mar 31, 2019 8:38 pm

That looks amazing, are you going with a completely new chassis then ?
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john&hannah
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Re: AWD 964/911 Bus

Post by john&hannah » Sun Mar 31, 2019 8:52 pm

Hi Mo. Yes pretty much. I am going to try and keep the original dimensions under the cargo floor just to make outriggers and sills etc easy to fit and then forward of the arch i need to fab for the front drive shafts i will keep as standard as possible again for ease of fitting floors etc.


mo
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Re: AWD 964/911 Bus

Post by mo » Mon Apr 01, 2019 6:40 am

Thats mad nice man ive finally got my engine and gearbox hung (Porsche too) but kept the original chassis to a degree 😉. Going cable shift with CAE shifter so should be interesting to see how that pans out !!
Image

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