Alternator Help Please

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MrCheezy
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Alternator Help Please

Post by MrCheezy » Wed May 23, 2018 8:40 pm

I've got a few issues with the alternator (std 55 amp but with no markings?} on my 67 bus. It was fitted when I got it so don't know the history.

It all started when the red light started flashing whilst driving at about 1500rpm but going out above this and then sometimes would not come on with the ignition turned on. I have checked the belt and checked the wiring including a new earth to the alternator. I checked the brushes and they look fine and hardly worn, i took a peek where the brushes go and the copper rings (commutators?) also look fine. I cleaned them with a contact cleaner and reassembled. From my voltmeter the output of the alternator looks intermittent sometimes good at 14v and then 12.4v. I have got good power from the red light blue wire (D+?) and the red light comes on when its earthed as you would expect. I measured the resistance from the D+ terminal on the alternator when the red light wouldn't come on and it read about 1050 ohms with the engine off which seem high?

So does this sound like a voltage regulator problem, new brushes or new alternator? I can remove it and get it tested at a local specialist but if its just the regulator i'd go for that first. I'll try and get some pics to help.

Appreciate any words of wisdom!


slammedpickup
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Re: Alternator Help Please

Post by slammedpickup » Wed May 23, 2018 9:15 pm

does it have the internal regulator?

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Sjtw
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Re: Alternator Help Please

Post by Sjtw » Thu May 24, 2018 7:10 am

Post a pick of the alternator.
If all your wiring to the bulb in the front is ok then it’s probably the regulator, some alternators have a section on top under the band that holds the to the post that can be removed and new regulator fitted. Otherwise it’s get a new one.
Steve

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vwJim
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Re: Alternator Help Please

Post by vwJim » Thu May 24, 2018 7:13 am

It'll be the regulator. They're the common fault. Pretty easy straight swap just check which one before ordering as there's 2-3 types.
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MrCheezy
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Re: Alternator Help Please

Post by MrCheezy » Thu May 24, 2018 8:30 pm

Ok next stupid question, whats the easyest way to remove the alternator leaving the engine in?

Ive got a twin carb set up. Can I just loosen the pedestal nuts, and undo the 4 bolts that attached to the fan shroud (you can just see one behind the throttle linkage bar in the pic), remove the throttle linkage and the coil and pull the alternator and fan up from the studs and out?

Ive attached a pic to help.
Attachments
IMG_2671.JPG

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vwJim
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Re: Alternator Help Please

Post by vwJim » Thu May 24, 2018 9:56 pm

Disconnect the battery. Move your coil. Remove the linkage bar, undo the alternator strap, then remove the four screws and remove. Depending on what fan it is, sometimes it'll slide out, or you have to lift the fan housing up to get a bit more space.
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MrCheezy
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Re: Alternator Help Please

Post by MrCheezy » Sat May 26, 2018 5:38 am

Thanks Jim, spot on.

I had to remove the pedestal in the end to get the clearance but no dramas. Voltage regulator on order.


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Re: Alternator Help Please

Post by MrCheezy » Mon May 28, 2018 11:23 am

Hi just reassembling and noticed there is a large gap between the fan and the backing plate. The manual says .07 inch (2mm) but my gap is about 10mm!

The is a large spacer on the back of the alternator that if it wasn't there the fan hub would rub against the back of the alternator.

Is a 10mm gap acceptable or will I be loosing cooling effect? I have attached some pics to help
Attachments
IMG_2854.JPG
IMG_2856.JPG
IMG_2858.JPG

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vwJim
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Re: Alternator Help Please

Post by vwJim » Mon May 28, 2018 7:03 pm

Too much, it'll probably rub on the fan housing
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